Automated Vibratory Carbide Feeder
Consistent Carbide Application for Superior Wear Resistance
The Dynalloy Automated Carbide Feeder is a vibratory system designed to deliver a precise, consistent flow of tungsten carbide into your weld puddle. Ideal for hardfacing applications requiring uniform carbide distribution and minimal operator intervention.
Automated vibratory Carbide Feeder
Reliable Consistency for Hardfacing Applications
The Dynalloy Automated Carbide Feeder provides the consistency and control required for a reliable and repeatable hardfacing process, ensuring your components get the protection they need, every time.
Why Choose the Dynalloy Automated Feeder
Consistency & Quality
Our vibratory feeder, paired with a digital rheostat and welding torch sensor, ensures a precise and consistent flow of carbide. This eliminates the inconsistencies of manual application, resulting in a uniform distribution of tungsten carbide and a higher quality, more reliable hardfacing deposit.
Automated & Efficient
The automated system is triggered by the welding current, making it a seamless part of your MIG welding process. This “Go button” functionality simplifies the application process, reduces operator fatigue, and increases overall efficiency.
Durable & Low Maintenance
Built to last, our feeders are robust and require minimal maintenance. While we offer replacement boards and support, the units are designed for longevity, with many customers using the same feeder for years without issue.
Expert Support & Training
Our commitment extends beyond the sale to ensure you can use the equipment effectively. Every purchase includes free, hands-on, onsite training from a Dynalloy expert to get your team up and running, ensuring you achieve the best possible results.
System Components
The Dynalloy Automated Carbide Feeder is a complete system designed for ease of use and reliability.
Vibratory Feeder
The core of the system, this unit provides a consistent, adjustable flow of carbide to the weld puddle.
Digital Rheostat
The digital rheostat allows precise control of vibration and, therefore, the carbide feed rate. This enables you to fine-tune the application for different carbide sizes and job requirements.
Welding Torch Sensor
This sensor clamps onto your existing MIG welding torch. It detects the welding current and automatically activates the feeder, ensuring carbide is delivered only when you are welding. This makes the process seamless and efficient.
Is The Automated Feeder Right For You?
The Dynalloy Automated Carbide Feeder is a specialized tool for a specific hardfacing process. This guide will help you determine if it fits your application.
This feeder is ideal for:
Flat-Position Hardfacing
The system is gravity-fed, meaning it can only be used when the work surface is flat, and the welding torch is in the “zero position” (12 o’clock), pointing straight down. This is critical for ensuring a consistent flow of carbide into the weld puddle.
MIG (GMAW) Welding
The feeder is designed to integrate seamlessly with a standard MIG welding setup. The sensor attaches to the MIG torch and automatically starts the carbide feed when the welding arc is initiated.
Repeatable, High-Volume Work
If you are performing the same hardfacing application repeatedly, the automated feeder will provide a level of consistency that is difficult to achieve with manual application. This is especially beneficial for manufacturing and production environments.
This feeder should not be used for:
Out-of-Position Welding
Due to the gravity-feed design, this system cannot be used for vertical, overhead, or any other out-of-position welding.
Stick (SMAW) or TIG (GTAW) Welding
The feeder’s automation is specifically designed to work with the electrical current of a MIG welder.
Technical Specifications
The Dynalloy Automated Carbide Feeder is a complete, ready-to-use system.
| Specification | Details |
|---|---|
| Feeder Type | Vibratory |
| Control | Digital Rheostat |
| Activation | Automatic via Welding Torch Current Sensor |
| Welding Process | MIG (GMAW) |
| Application Position | Flat (0-degree/12 o’clock) Only |
| Power | Standard 110V AC |
Primary Applications
Agriculture
Protect tillage tools, ground-engaging implements, and harvesting components from wear and tear. The automated feeder allows for the efficient application of hardfacing to a large number of parts, ensuring they can withstand the rigors of the field.
Construction & Mining
Hardface buckets, teeth, and other heavy equipment components to protect against abrasion and impact. The feeder system provides a reliable and repeatable process for maintaining your most critical assets.
Oil & Gas
Ideal for hardbanding drill pipe and other downhole tools. The consistent application of carbide ensures a uniform wear surface, extending the life of your equipment in abrasive drilling environments.
FAQs
How does the automated feeder work?
The feeder uses a vibratory mechanism to move carbide from a hopper, down a tube, and into the weld puddle. The system is activated by a sensor that clamps onto your MIG welding torch. When the sensor detects the welding current, it automatically starts the vibratory feeder, ensuring a consistent and controlled flow of carbide.
Can I use this feeder with any welding process?
No, the Dynalloy Automated Carbide Feeder is specifically designed for use with the MIG (GMAW) welding process. The automated start/stop functionality is tied to the electrical current of the MIG welder.
What kind of maintenance is required?
The feeder is designed to be low-maintenance. Occasionally, the control board may need to be replaced, but the overall system is very robust. We have customers who have been using the same feeder for many years with minimal issues.
Do you sell the carbide as well?
Yes, we offer a wide range of crushed tungsten carbide products in various sizes and shapes. We can help you select the right carbide for your specific application and the automated feeder.
What kind of training is included?
We provide free, onsite training with every automated feeder purchase. One of our experts will come to your facility for a half-day session to cover setup, operation, and the specific techniques for achieving a consistent, high-quality hardface deposit. This service is available nationwide to ensure your team is confident and capable from day one.
Coming Soon: Download a printable Carbide Feeder product guide
Ready to automate your hardfacing process?
Stop the guesswork and achieve consistent, high-quality results. Contact us today to discuss how the Dynalloy Automated Carbide Feeder can improve your hardfacing operations.